A spiral ribbon mixer blender is an essential kitchen appliance. Its two continuous ribbon blades tumble the powders inside. The outer ribbon moves the powder to one side while the inner one moves it to the other. The gap between the outer and inner ribbons is kept to less than 5mm and ensures that the materials are mixed thoroughly.
The results are homogenous mixtures in a short amount of time. In addition, a spiral ribbon mixer blender can also function as a cooler for bulk solid materials.
Ribbon blenders are a popular choice for mixing dry or wet materials. They feature a rotating agitator that rotates to create radial movements. The outer ribbons move faster than the inner ones.
The outer ribbons also contain feeders that connect to the charging material. A ribbon mixer blender can also be easily cleaned by removing the top cover.
The container can be sealed to prevent vapor-tightness from reducing particle size and bulk density.
The ribbon mixer blender is designed with the blending vessel at the center. The blending vessel has a U-shaped body with two separate ribbons that move synergistically to provide a uniform blending process.
The discharge door is fitted with two valves to prevent air from entering the machine. Likewise, the top cover fits snugly while providing adequate space for the cleaning process. A standard-duty ribbon mixer is ideal for light-duty blending.
A standard-duty ribbon mixer can mix up to 2,000 gallons of liquid per batch. However, a heavy-duty model can process up to 50,000 gallons per minute.
To select the best ribbon mixer, consider the batch volume and the bulk density of the component materials. Once you have decided on the volume, you can proceed with the purchasing process. You should also consider the type and size of the vessel to be used.
A ribbon blender has two main components: the inner ribbon and the outer. The outer ribbon moves faster than the inner one. The ribbons are connected with couplings to prevent them from separating.
A single-phase mixer is more efficient than a double-phase one. The motor will work more efficiently with a single-stage speed of three to five Hz. Unlike a standard-duty blender, a double-staged mixer can handle up to four gallons of fluid in a batch.
When choosing a ribbon mixer, take the size of the batch into account. The volume of the batch will determine which ribbon blender will work best for the application. A standard-duty ribbon blender will be able to handle up to 35 gallons per minute. A heavy-duty model can handle a high-speed process.
The machine will be easy to scale up and is also simple to maintain. A large-scaled model will have an extra wide trough and a drop bottom gate.
When it comes to the ribbon mixer, the drive arrangement is critical. The motor is driven by a gear motor. A one-piece motor reducer is more efficient than a belt-driven machine.
This type of motor also requires less horsepower and is more efficient than a belt-driven model. The ribbon mixer will also provide a higher level of efficiency. And a single-phase system will be more cost-effective than a double-phase one.
A high-quality ribbon blender should be able to handle various kinds of liquids and ingredients. For example, a milkshake can be made in one minute while a cake can take a little longer.
Depending on the size of the container, a higher speed will increase the amount of powders. A low-speed blender will require more power, while a low-speed model will take longer. The two-speed models will be able to blend a large amount of liquid in one batch.
A ribbon blender is typically designed with multiple discharge ports to allow for easier cleanup. A single-shaft mixer is more efficient than a double-shaft model, as the ribbon agitator will allow for a more efficient process.
Another advantage of a single-shaft machine is that it can be customized to meet the specifications of the buyer. If it’s not, it can be easily removed. A small change can make it more functional and durable.