The features and functions of a ribbon blender depend on the material and the processing requirements. For optimal mixing, a ribbon blender must be filled with at least 30-40% of its volumetric capacity. Any less than this may not provide enough contact between the agitator and the product.
The traditional ribbon blender has a belt drive that transmits power to a gear reducer via flexible belts and a set of pulleys.
The use of a chain drive is an alternative, but the advantages of chain drives are that a custom-made unit may require a higher amount of capital investment.
The advantage of a custom multi-purpose blender is that there are no additional costs associated with a custom-made unit.
A modern ribbon blender employs a gearmotor, which is essentially a one-piece motor reducer.
Its low-inertia rotor is matched with the characteristics of the gear unit, which results in high dynamic capability, which is critical for continuous operation with high start-stop cycles.
Direct-drive ribbon blenders require less maintenance than their counterparts and offer variable speed, overload protection, and adjustable starting torques.
In addition, direct-drive ribbon blenders eliminate issues such as belt slippage and stretching and can even be used for dissolving agglomerates and bulk solids.
The drive arrangement of a ribbon blender varies from one supplier to the next, but is typically one-piece motor reducer with an end cover.
This drive is more efficient than a belt-driven blender, which relies on a series of pulleys or flexible belts to drive the machine.
This type of motor reducer is more energy-efficient because it reduces the risk of overhanging loads, which can decrease horsepower and efficiency.
The optimum size of a ribbon blender depends on the materials to be mixed. If it is too large, it will not mix the materials well. It will be more efficient if you use a smaller batch.
This way, the mixing process will not be affected by the particle size. A lower ratio will ensure better results.
A larger number of particles will cause a slower reaction. However, if they are small, a small batch will not cause problems.
The design of a ribbon blender depends on the material to be mixed. The main component is usually the major component, while the minor ingredient is a dry ingredient. A smaller particle size will produce a thicker mixture.
The second material should be lighter. The blender should be easy to operate. A smoother agitator will help it achieve this.
There are several options for the drive arrangement of a ribbon blender. You can choose a combination of two.
The ribbon agitator is powered by a motor and gearbox. These units have a high-power system and can blend up to 1000 kg of product mass.
A single drive will be enough to control all the nozzles of the blender. A ribbon blender is a versatile and cost-effective device. They can be used for a variety of applications.
The most common applications for a ribbon blender are spice blends, drink mixes, and multivitamins.
A ribbon blender can be used to mix a variety of solid materials. The unit comes with a trough to store the major component. The dry minor ingredient should be placed in the center of the blender.
Then the materials should be split evenly between the sides. The materials should be added to the trough before the ribbon agitator begins blending.
The process will ensure that the powder is properly blended. Moreover, the equipment can be purchased in different sizes.