A ribbon blender works by combining the rotation of the agitator blades and a slurry pump. The agitator moves the material from the center to the ends by rotating at a high speed. The difference in peripheral speeds causes axial movement of the blender, which produces a homogenous blending result within a short time.
Usually, homogeneity is achieved in 15 to 20 minutes after start-up and up to 95 percent of the material is blended.
Many modern ribbon blenders utilize a gearmotor instead of a belt drive.
This motor is an integral part of the blender, so it requires less maintenance.
It works with electronic inverters to provide variable speed, overload protection, and adjustable starting torques.
Direct-drive ribbon blenders also eliminate problems associated with flexible belts, such as belt slippage and overhanging load.
The most common complaints with a traditional ribbon blender are the poor quality of the motor and belts, which can cause premature failure.
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A ribbon blender’s main advantage is that it can blend materials evenly and last for a long time.
Because of these advantages, these blenders are commonly used by food, chemical, and medicine companies.
They’re also commonly used in the plastic and mineral processing industries.
The cost-effective nature of these products makes them extremely attractive for many different applications.
They can withstand a range of temperatures and pressure levels.
In addition to being easy to use and maintain, they can withstand various levels of heat and pressure.
The driving arrangement of the ribbon blender varies from supplier to supplier.
The one-piece gearmotor is more efficient than the belt drive, which relies on flexible belts and a set of pulleys.
However, this method of operation also has some disadvantages, such as overhanging loads that can reduce the motor’s lifespan.
There are several disadvantages to using a one-piece motor reducer for a ribbon blender.
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A ribbon blender’s drive arrangement varies from one supplier to another.
A gearmotor is more efficient than a belt drive, which relies on flexible belts to mix the material.
In addition, a gearmotor can be more reliable and durable than a belt-driven blender.
And because it doesn’t have a belt, it also doesn’t have a belt to wear out.
Moreover, it won’t cause problems like excessive overhung loads.
A ribbon blender can be designed to meet the requirements of a variety of industries.
Some machines require removal of the agitator shaft to prevent fragmentation, which is undesirable.
Others are designed to rotate the agitator with a lower clearance to prevent contamination.
In other cases, the ribbon may have to be removed for cleaning. Fortunately, simple customizations can help prevent this from happening.
For example, a matching mark on the flanges can be used to align the agitator shaft when it is reinserted.
Similarly, more complex modifications can make it easy to remove and replace the rotator.
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The mixing time of a ribbon blender varies. Typically, it is between five to seven minutes, but some manufacturers may allow you to set the mixing time between five and 10 minutes. This can be a sign of improper operation.
But, in general, it’s best to stick to a maximum of 5 minutes. A larger number of people can be accommodated by a single mixer.
There are also a lot of other factors to consider, like the size and shape of the container.
A ribbon blender working principle is similar to that of a conventional blender.
The motor of a ribbon blender is a gear. It is a one-piece motor reducer and is more efficient than a belt driven machine.
A gearmotor is a one-piece unit and is more durable than a belt driven model.
If you’re not familiar with the gearmotor, it is not possible to get the right torque for the job.
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A ribbon blender works on a principle called differential compression.
As the outer ribbon is not directly touching the container, the agitator is not able to achieve 100 percent discharge.
Depending on the design, the outer portion of the ribbon is usually 30 to 40% of the container’s volume.
A smaller capacity can lead to under-mixing and overmixing.
But a standard-sized motor may have enough power to agitate up to two-thirds of the liquid volume.