The drive-end seal and ribbon blender shaft seals are essential parts of the ribbon blender, ensuring the smooth running of the machine. These components are made of polycarbonate to ensure product safety.
The rotors and elastomer are designed to allow for multiple ports to add ingredients.
The motors are fitted with pneumatic cylinders that are mounted with brackets to the side wall of the blender.
This eliminates the need to stop the agitator and maximizes cycle time by preventing unnecessary dusting.
The sealing problem in ribbon blenders is especially problematic for hygroscopic products, which build up compacted material at the bottom of the tub.
Because of this, the rotating agitators are unable to move without causing leaks.
A solution was needed for the manufacturer to meet the ATEX directive, which requires proper management of explosive atmospheres.
The manufacturer needed to address this issue by developing a custom-designed, 11-inch shaft seal.
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The supplier developed a custom seal that allows for up to 6 millimeters of eccentric rotation. The new design allows for ATEX compliance and is compatible with the plant’s bolt pattern.
The newly installed MECO shaft seals have been maintenance-free for over five years.
The reduced turnaround time between batches was approximately thirty percent and cleaning time reduced by the same amount.
Additionally, batch cross-contamination was also minimized. In addition, the operator no longer needed respiratory protection to work around the machine.
The replacement of a ribbon blender shaft seal is an important investment for the business’s long-term survival.
Choosing the right replacement is essential to protect your product from contamination.
It is important to choose an appropriate product that will be resistant to corrosion and the corrosive properties of liquids and solids.
The following is a list of features that are critical for a high-quality vertical or horizontal mixer. It’s time to start blending!
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Custom-engineered shaft seals are ideal for low to moderate abrasive powder processing.
These seals incorporate a basic adjustment mechanism and monitoring provisions to help prevent a malfunction.
In addition to sealing the blender shaft, the new type of accustomized rotor-shaft seals can be used for a variety of applications.
For example, the ATEX directive specifies that manufacturers of food machinery must comply with an ATEX certification.
In order to solve this problem, the supplier created a custom seal that allows an eccentric rotation of the blender shaft.
The supplier also made sure to make the seal fit the mounting bolt pattern of the manufacturer.
A fully split model of the AH seal is easy to install and requires no tools. It consists of two stainless steel plate stators mounted to the mixer’s body.
The inboard stator is mounted against the machine, while the outboard stator is attached to the inboard stator.
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To meet the ATEX directive, the seals were modified to fit the manufacturer’s specification.
As a result, the supplier had to design a custom seal that would accommodate the agitator’s shaft and bearings.
A fully split shaft seal is much easier to install. Its design eliminates the need to remove drive assemblies and bearings.
These two types of rotors are welded to the body of the blender.
As a result, the manufacturer had to design the shaft seals to accommodate the high eccentric rotation of the ribbon blender.
Its designers needed a solution for the ATEX directive, which directs the manufacture to handle explosive atmospheres.
The new AH model’s stationary components consist of a two-inch stainless steel plate sleeve.
Its inboard stator is welded against the machine while the outboard stator is fixed to the inboard one.
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The company’s internal components, including the rotor and the blade, can also be made of stainless steel.
The two-piece seals are welded to the shaft and feature an ATEX-compliant seal.
The ATEX directive requires manufacturers to ensure the safety of their machines.
Hence, the AH type of seals are not only durable but also easy to clean.
So, whether you have a two-inch or eleven-inch mixer, you’ll find a solution that meets the specifications.