A ribbon blender is a versatile mixing device that can handle a wide variety of powders. Depending on the capacity and features, you can choose between a half-cubic-foot (50 cft.) and a thousand-cubic-foot (1000 cft.) unit.
Typically used for dry powders, ribbon blenders are also highly scalable and can batch a variety of products.
These units can accommodate a variety of particle sizes and shapes and can be customized to meet a specific customer’s needs.
The size of your ribbon blender will be determined by your desired batch volume. The bulk density of the materials to be blended will affect the horsepower you require.
Standard ribbon blenders are designed to handle a volumetric density of 35 lb/cu ft. But for denser products, there are heavy-duty models available.
You also must take into account minimum batch volumes when determining the size of your mixer.
Generally, a ribbon blender needs at least thirty to forty percent of the total volumetric capacity to provide optimal mixing.
A smaller amount may not be able to provide adequate contact.
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A ribbon blender uses a convective mixing process to force a mixture to move.
The two ribbons are positioned above and below each other and rotate to mix the materials.
When the motor is running, the rotor is designed to operate at a peripheral speed of 100 m/s.
A pneumatically-operated valve will allow for more precise control of the discharge process.
As a result, the ribbon blender is ideal for high-speed mixing, especially for sensitive materials.
A ribbon blender power calculation is most accurate for the maximum batch volume.
Ideally, the batch volume should be 30 to 40 percent of the volumetric capacity of the blender to get optimal mixing results.
Using a smaller volume will result in poor mixing and may cause a product to become lumpy or agglomerated.
In addition, a larger batch volume can cause the ribbon blender to not achieve the desired contact with the ingredients.
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When choosing a ribbon blender, it is important to consider the desired batch volume.
You should also know how many batches the machine can process at one time. This will help you choose the right size for your specific application.
The larger the batch volume, the larger the capacity of the ribbon blender. You will also need a high-quality agitator.
A quality ribbon blender should also be easy to clean. You can check the speed of the mixer by looking at its user manual.
The power of a ribbon blender depends on its volume. A standard blender can handle a 35 lb/cu ft bulk density.
In contrast, a larger capacity Ribbon Blender can handle a higher bulk density.
A high-quality ribbon blender should be able to handle the highest volume. It should also be able to blend dense products.
A small batch size may result in inconsistent contact with the product. This means that the unit should be sized appropriately for the intended volume.
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The size of the ribbon blender depends on the desired batch volume. Its horsepower depends on the bulk density of the material.
If the material is too dense, a standard ribbon blender will not work properly.
For denser products, a heavier-duty Ribbon Blender will be needed. Lastly, consider the volume of your desired batch.
For optimal mixing, the unit should handle a volume of thirty to forty percent of its rated capacity.
In order to get the most out of a ribbon blender, you need to consider the materials and processes you will be mixing.
The amount of liquids and materials should fill about 40% of the blender.
The materials should be poured at the outer ribbon’s tip. The machine should operate at a peripheral speed of up to 100 meters per minute.
The power calculation should include the amount of liquids and the batch size. The final product must be compatible with the ribbons in question.
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A ribbon blender can blend a one-cubic-foot batch in about two minutes.
Its average cycle time is eight to 10 minutes, while a 100-cubic-foot batch can take up to twenty-five minutes.
It can be used to coat solid particles and mix solid-liquid suspensions.
Its U-shaped trough can be used for pet food, joint compound, and plaster slurries.