Ribbon blending is a relatively new method of mixing materials with low viscosity and good water content. This process is particularly suited to the needs of the material mixing industry, where the most common problems are the components’ agglomerations and viscosity.
As part of the world’s leading pneumatic brand, this equipment comes with a horizontal U-shape design with two groups of mixing ribbons. One group moves the powder from the outer edge of the tank to the center, and the other pulls the powder from the center to the ends of the vessel.
The counter-current action ensures uniform blending, and the machine’s safety is guaranteed with its high-quality sealant.
The drive arrangement of a ribbon blender depends on the characteristics of the powders to be mixed. It must be equipped with a dust-tight discharge valve, clamps, and lantern rings to secure the gasketed cover.
It should also have an air purge valve. This is to prevent particles from entering the stuffing box and prevents the shaft from wearing out. The motor itself should have a gearbox to minimize the wear of the bearings.
The ribbon blender’s design and operation are very simple. It includes a U-shaped container, a stirring blade, and a transmission component. The U-shape of the container and its high-efficiency motor reduce the resistance of the mixed material.
Positive and negative rotating screws are arranged on the same horizontal axis, and these create a low-dynamic mixing environment. The ribbon-shaped blades are normally made of two or three layers, with an outer spiral that collects material from the sides and an inner spiral that transports materials from the center to the sides.
A ribbon blender is a multi-functional machine that can be used for coating solid particles with a minor ingredient. This minor ingredient is typically smaller than the original solid particles, and is also liquid. Because of its size, it requires more precise mixing.
This type of blender has a 30-40% volumetric capacity and a rated capacity of one to three liters. It requires close tolerances for accurate mixing, ensuring no dead zones. Its interior surfaces must be well polished and radiused to minimize the possibility of material buildup.
A ribbon blender is a very powerful machine. It can be used for various types of materials, including powders. It can also be used to make pastes and other types of solid-liquid mixtures. A standard ribbon blender is a powerful tool that allows you to mix different materials.
In addition to the many benefits, ribbon blenders are also affordable. With the right type of equipment, you can create a wide range of products.
The size of a ribbon blender is determined by the volume of the batch. The weight of the batch should be approximately 35 pounds per cubic foot. This is the maximum recommended batch size for a standard-duty ribbon blender.
The capacity of the mixer should be 70-80% of the volume. It is important to avoid overfilling a powder mixture with too little material. If you do not measure the quantity, you may end up with a product that is too heavy for the ribbon mixer.
A ribbon blender’s design is important, as the agitator has to be removed. Some machines require the agitator shaft to be removed. Others don’t. The best option is to have a machine that allows you to easily remove the agitator.
You can choose a model that offers these features based on the requirements of your production. You can also find models for various capacities and bulk densities.
A ribbon blender can be overloaded or underfilled. The optimal batch size is between 70 and 80% of the mixer’s total volume. You can use this tool to mix several ingredients at a time and ensure that all components are mixed properly.
A ribbon blender is a valuable tool for many applications. With this versatility, it is the perfect tool for your specific application. Just make sure that it is filled properly for best results.
While most ribbon blenders are portable, it is important to remember that the motors used to drive them vary. The one-piece motor reducer is more efficient than the belt drive, which relies on flexible belts and a set of pulleys.
This method limits the longevity of the mixer. You should always check the optimum speed of your ribbon blender with a hand-held scale. If the top is too high, the blades will overheat and cause an overheating situation.