The ribbon blender is a high-speed, double-helix agitator that tumblingly moves material inside. The exterior ribbon carries the material toward the discharge door and the interior ribbon carries the material away from the discharge door. The agitator shaft is angled between 180 and 300 degrees.
The largest loading capacity of this type of agitator is 70 percent. Spiral-shaped blades are welded to the arms and can come in various designs.
Modern ribbon blenders utilize a gearmotor, which is essentially a one-piece motor reducer. This arrangement provides the highest degree of efficiency and reduces the maintenance costs. It also works well with electronic inverters for variable speed, overload protection, and adjustable starting torques.
This design eliminates issues like belt slippage and stretching, and ensures long-term motor life. And since the drive system is mechanical, the machine is easily moved from one room to another.
The design of the ribbon blender has three major advantages: a one-piece motor reducer, a variable speed motor, and a digital control panel. These features make this machine more efficient and reliable for mixing powders and liquids. Its two-piece design allows for easy installation and less maintenance.
It works well with electronic inverters and offers variable speed and torque, while also being safe and reliable. Direct drive ribbon blenders are also much more flexible than a conventional machine with a belt-based drive. They can be easily upgraded to a larger size in the future.
The ribbon blender has two main parts, a U-shaped tank and a spiral, and drive parts. The spiral has dual helical structure. The outer spiral moves the material from the sides to the center, and the inner spiral moves it from one end to the other.
The ribbon mixer is capable of mixing different types of materials, including pastes and liquids. The ribbon mixer’s cover can be open or closed, which makes it more flexible and versatile. The design is durable and is made from heavy gauge stainless steel.
A ribbon blender can be used for various materials, as it is suitable for blending materials with similar densities and particle sizes. Unlike the planetary mixers, ribbon blenders do not have dead zones and are more durable.
As such, they are a good option for many industrial settings. However, if you are not certain, talk to your supplier or a professional. You’ll be glad you did!
The design of a ribbon blender varies from one manufacturer to another. A helical ribbon is composed of inner and outer helical ribbons that rotate in a circular pattern. The inner ribbon is typically more efficient than the outer one and can handle both wet and dry materials.
The helical ribbons are designed to work with both liquids and solids. In addition, they can handle a wide range of agitation processes, making them an excellent choice for various industries.
The ribbon blender design can be customized to meet specific needs. The inner and outer helical ribbons work in concert to mix materials, with the outer ribbon conveying the materials to the midsection.
The inner ribbon transmits the raw materials to the other end. The inner ribbon can also be equipped with scrapers for dissolving agglomerates. It’s all up to the user! A great blender can be a useful tool for your business.
A ribbon blender is composed of a horizontal trough that houses a double helical ribbon agitator. The inner helical ribbon has an inner helical pattern, while the outer helical ribbon has a single helical pattern.
These two ribbons form the agitator of the blender. Their size and shape are identical to those of the mixer. When used properly, they can blend a variety of materials.
In the ribbon blender design, efficiency is the most important consideration. The speed of discharge is dependent on the design of the discharge valve and the axial pumping action.
The interior trough should be clean and uniform to ensure complete and efficient discharge. Ideally, the inside of the trough should be made from heavy gauge stainless steel to be able to withstand the pressure of the material. Ample clearance is important for fast and efficient mixing.