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What is

Pet Food Processing Line Production Line

A pet food processing line manufacturing line is a collection of equipment and procedures used to manufacture pet food items.

The primary raw material utilized in the manufacturing process is high-expansion maize meal grains supplemented with bone meal, meat, protein, vitamins, fibers, and other minerals.

The raw ingredients are combined in a mixer before being fed into a screw extruder for powerful extrusion and fast expansion molding. Extrusion removes dangerous microbes from the finished product.

A comprehensive pet food manufacturing line contains equipment for crushing, grinding, mixing, emulsifying, drying, grading, and packing.

Pet food production systems are offered in capacities ranging from 500 kg per hour to 1,000 kg per hour.

Working Video of

Pet Food Processing Line Production Line

Application of

Pet Food Processing Line Production Line

Pet food processing lines are used to manufacture a wide range of pet food items, including dog and cat food.

High-expansion maize meal grains are the primary raw material utilized in the manufacturing process, and they are supplemented with bone meal, meat, protein, vitamins, fibers, and other minerals.

From raw material intake to final feed bagging, the pet food manufacturing line can manage all facets of the production process.

Pet food processing lines are developed to fulfill the worldwide wet and dry pet food industries’ demands.

Manufacturers employ them to create high-quality pet food products that adhere to industry standards for ingredients, formulation, operations, and food safety.

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Features of

Pet Food Processing Line Production Line

Many qualities of pet food processing lines make them efficient and successful in manufacturing high-quality pet food items.

An extruder, mixer, hopper, and oven are the essential components of a pet food production line.

In the mixer, the raw ingredients are combined before being supplied into the extruder for powerful extrusion and fast expansion molding.

According to product specifications, the production line may create pet food in a variety of forms and sizes. To guarantee that the finished product is safe for ingestion, hygienic design is essential.

Manufacturers should also pay attention to temperature management in the facility and planning for linear flow.

Advantages of

Pet Food Processing Line Production Line

Pet food processing lines have various benefits that make them a popular choice among pet food makers.

Excellent process parameter control and automation enable optimal particle quality, gelatinization, expansion, texture, and consistency.

The screw helps to reach these quality requirements by ensuring consistent processing and forward pumping.

Pet food production lines also utilize modern instruments to offer safer and higher-quality goods.

Automation enhances accuracy and repeatability, boosts production, lowers labor costs, and eliminates contamination risk.

Pet food manufacturing lines may provide a wide range of pet food items in a variety of forms and sizes based on product specifications.

Raw Materials for

Pet Food Processing Line Production Line

The primary raw material utilized in pet food production lines is high-expansion corn flour grains or high-puff corn powder cereal.

Byproducts of meat, poultry, and fish, feed grains, soybean meal, bone meal, meat, protein, vitamins, fibers, and other nutrients are the key components in pet food.

Raw ingredients such as animal meal and vegetable meal are also used. The usage of these basic components guarantees that the finished product is healthy and safe to eat.

To transport, dose, clean, rework, and store raw materials and final goods, whole systems or single equipment are offered.

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Different Cat Dog Food Shapes Produced by

Pet Food Processing Line Production Line

Pet food manufacturing plants may make dog and cat food in a range of forms and sizes.

Innovative forms, distinctive flavor, color, scientific nutrition proportion, and simple to digest and absorb are some of the shapes generated by the pet food production line.

The pet food processing line’s extruded feed is free of dangerous germs.

In the feed extruder machine, several molds or templates are utilized to generate various forms such as round, triangular, flower shape, bone shape, and other bespoke shapes.

Pet food processing devices that satisfy specific manufacturing requirements are available from China merchants.

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Manufacturing Process by

Pet Food Processing Line Production Line

Many processes are involved in the production of pet food utilizing a pet food processing line.

A mixer is used to combine the raw ingredients, which include high-expansion corn flour grains or high-expansion corn meal grains supplemented with bone meal, meat, protein, vitamins, fibers, and other minerals.

After that, the mixture is placed into a screw extruder for vigorous extrusion and quick expansion molding. The pet food processing line’s extruded feed is free of dangerous germs.

To separate the water, fat, and protein components, the meat products used in pet meals must first be rendered or processed.

The rendering process also includes soft offals (viscera). In the feed extruder machine, the finished product is formed according to product requirements using various molds or templates.

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Quality Control of

Pet Food Processing Line Production Line

To guarantee that the finished product is safe and of good quality, quality control is a vital component of pet food production lines.

GMPs are the foundation for lowering the risk of physical, chemical, and biological hazards in the food sector.

Quality controllers at the manufacturing site ensure that materials meet criteria, measure protein levels, and the amount of other nutrients.

Pathogen testing, routine quality control (QC) testing for moisture, water activity, and other parameters may be performed in-house for pet food applications.

To guarantee safety and quality, the manufacturing process should include an organizational chart that clarifies individual duties as well as an overall picture of the factory layout, equipment, instruments, and procedures.

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Basic Composition and Equipment Lists of

Pet Food Processing Line Production Line

A pet food processing line manufacturing line’s fundamental composition and equipment lists contain the following components: an extruder, mixer, hopper, and oven.

High-expansion corn flour grains or high-expansion corn meal grains mixed with bone meal, meat, protein, vitamins, fibers, and other nutrients are utilized in the manufacturing process.

Meat, animal byproducts, cereals, grains, vitamins, and minerals are common ingredients in pet food.

Corn, wheat, or rice may also be used in pet food, as well as calcium dihydrogen phosphate or bone meal for calcium supplements and choline chloride.

Automated systems for combining raw materials, cleaning and selection gear, accurate dosage devices for recipes, and packaging machinery are all employed in the manufacturing process.

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Working Principle of

Pet Food Processing Line Production Line

A pet food processing line production line has various processes in its operation. In a mixer pre-conditioner, the raw components are first combined and conditioned.

The mixture is then put into an extruder, which processes, mixes, and cooks the finished product under high pressure and temperature.

With a mixer pre-conditioner, the raw material is combined and conditioned before to extrusion. The pet food processing line’s extruded feed is free of dangerous germs.

Detailing staff and raw material separation, cleanliness, equipment design, transportation, cleaning, and other issues are critical in pet food manufacturing.

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How to Clean the

Pet Food Processing Line Production Line

It is critical to clean the pet food processing line production line to guarantee that the end product is safe for eating.

All material that might support microbial development should be removed throughout the cleaning procedure.

The equipment used in the manufacturing process should be designed to be readily cleaned, sterilized, and kept clean.

The efficient transfer of materials to and from the lines provides clean and clear flow channels.

In a pet food or treat application, thoroughly cleaning everything that comes into touch with raw components and the completed product is critical.

To avoid bacterial development, pneumatic conveying lines should be cleaned and sanitized on a regular basis.

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1. 2023 Full Catalogue

 

2. 2023 Full Price List

 

3. Technical Brochure

 

4. Operation Manual

 

5. A Surprising Discount

 

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Maintenance Work of

Pet Food Processing Line Production Line

Maintenance work is required to guarantee that the pet food manufacturing plant production line runs smoothly and efficiently.

Training, suggested maintenance schedules, and built-in facilities to begin and track maintenance tasks are all provided by equipment makers.

Equipment such as the extruder, mixer, hopper, and oven must be serviced on a regular basis to avoid malfunctions and assure peak performance.

Ad hoc storage that forms around production lines when material transportation is inefficient can be reduced with consolidated material management.

Separated support can also be utilized for various types of equipment to make maintenance easier.

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What is the Price of the

Pet Food Processing Line Production Line

The price of a pet food processing line production line varies depending on the manufacturer, model, and specifications.

The price range for a pet food production line is between US$ 20,000 to US$ 120,000 according to Made-in-China.com.

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Package&Transportation of

Pet Food Processing Line Production Line

The Ainuok Pet Food Dry Dog Food Making Machine has two layers of packaging.

The first layer is a plastic film. It mainly plays the role of waterproof and moisture-proof.

This can avoid the rusting of the wrought iron parts of the machine due to rain, sea spray, etc. during transportation.

The second layer is packed in wooden boxes. The wooden boxes are free of fumigation, and there is no danger of moths. It is safe to pass through customs.

The thickness of the wooden box is 1-3 cm. It is strong and anti-collision. The wooden box can protect the safety of the Pet Food Dry Dog Food Making Machine in all aspects.

Package of Bone Crusher Machine
Package of Bone Crusher Machine

Feedbacks of

Pet Food Processing Line Production Line

Here are some 5 Stars Feedback from our clients:

Amazing Dry Dog Food Making Machine, very nice experience deal!

Very nice quality, we have ordered from Ainuok many times, we will deal again! 

I am very much satisfied with the quality of the dry dog food production line. It is of high quality and performs as expected. Supplier is also very handsome, we got immediate response on any enquiries we had. i recommend this equipment and supplier as all process from ordering to the final delivery and installation was supported with professional personnel.

Very easy communication and fast delivery. Highly recommended manufacturer.

Extremely satisfied with Pet Food Processing Machine and Ainuok. Supplier answered all questions fully and timely.

I had received product line dog food. It shipped in time by Ainuok. Good machine, good packing, and beautiful stainless steel.

Feedback of Bone Crusher Machine
Feedback of Bone Crusher Machine
Feedback of Bone Crusher Machine
Feedback of Bone Crusher Machine
Feedback of Bone Crusher Machine

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ps: Pet Food Processing Line Production Line

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ps: Pet Food Processing Line Production Line