1. What is a Peanut Butter Machine
The peanut butter machine can grind sesame sauce and peanut butter. It can process 15 kilograms and 35 kilograms in one hour. It has the characteristics of small size, easy handling, convenient operation, low noise, fine refining, low temperature rise, and low refining. It is a good machine for grinding materials.
2. Features of Peanut Butter Machine
●Simple operation, high efficiency, energy saving, safety and sanitation, maintaining the pure flavor of traditional stone milling, delicate taste and rich sauce.
●Beautiful appearance and stable operation; the motor does not enter water, does not leak electricity, is not easy to burn, and is safe and sanitary.
3. How does peanut butter machine work?
Peanut butter machine works by shearing, grinding and high-speed stirring.
There are 2 toothed surface grinding parts, they grind peanut into butter paste by doing relative movements, one rotates at a high speed, and the other is stationary.
The peanut passing between the toothed surfaces are subject to great shear and friction forces.
And at the same time, they vibrate at high frequencies and vortex at high speed under the action of complex forces, the roasted peanut can be effectively dispersed, emulsified, crushed and homogenized.
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4. How to Make Sesame Sauce with Peanut Butter Machine
1. Clean material:
Select sesame seeds with good maturity, remove mold and rotten particles, iron, sand, stone debris, etc. in the material, dry it, put it in a tank with clear water, stir it with a wooden stick, and remove it.
Soak the raw grains, empty skin and impurities on the water surface for about 15 minutes.
When the sesame seeds have absorbed enough water, drain them in a dense mesh sieve, and then spread them on the mat to dry.
2. Roasting:
Pour the peeled sesame seeds into the pot, and bake them over a low heat. Stir constantly with a wooden spatula until the water in the sesame itself evaporates and turns brown.
Just pinch it with your fingers to form a powder, but prevent the sesame from being burnt and lose its flavor.
Before frying, if you melt 4 kg of salt into water, add an appropriate amount of anise, pepper powder, fennel, etc., stir evenly, pour into 50 kg of sesame seeds, stop for 2 to 3 hours, and the seasoning will slowly penetrate into the sesame seeds to make it. The tahini sauce has a unique flavor.
(Note: the material should not be too cold. Sesame seeds should not contain moisture, oily materials and moisture are incompatible with moisture, and the poor effect will affect the quality of sesame paste).
3. Start the machine:
loosen the lock nut (12), and the adjustment handle (11) will not be blocked when it rotates in the coarse direction, and the rotation is flexible, and the motor can be started.
4. Adjust the gap:
adjust the handle (11) in a fine direction until you hear a slight rubbing sound.
Do not adjust too finely, and it will significantly reduce production efficiency and increase power consumption.
5. Grinding:
Use a machine to grind the fried sesame seeds into a thin paste.
When grinding the material, adjust 2-5 mm at the discharge port, and it can also be adjusted according to the use situation to keep the material uniform, high fineness, and improve quality.
The ground sauce should be put into a glass bottle or pottery jar while it is hot and sealed for sale. Generally, every 100 kilograms of sesame seeds can be made into 90 to 95 kilograms of sesame paste.
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4. Operation Manual
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5. How to Make Peanut Butter with Peanut Butter Machine
The process of making peanut butter is: peanut kernels → roasting → cooling → peeling → sieving → picking out rotten kernels → grinding sauce → homogenizing → canning → freezing → storage at room temperature.
1. Material:
Choose peanuts with good maturity, remove mold and rotten grains, iron, sand, stone debris, etc. in the material.
2. Roasting:
heat the peanuts to 160℃ for 40-60 minutes, and the peanut kernels must have the same color inside and outside without scorching.
Cooling and sieving: the peanut kernels are quickly discharged after roasting, spread out as soon as possible or cooled with cold air, and then peeled with a peeling machine after the peanut kernels are cooled, and sieved to separate the cotyledons from the germ.
(Note: The material should not be too cold. Peanuts should not contain moisture, oily materials and moisture are mixed with moisture, and the poor effect will affect the quality of peanut butter).
3. Start the machine:
loosen the lock nut, there is no block when the adjustment handle rotates in the thick direction, and the rotation is flexible, and the motor can be started.
4. Adjust the gap:
adjust the handle in a fine direction until you hear a slight rubbing sound. Do not adjust too finely, and it will significantly reduce production efficiency and increase power consumption.
5. Sauce grinding:
Put the separated cotyledons into a mill to grind the sauce, and grind into a fine and smooth finished product.
Keep the cutting uniform, high fineness, and improve the quality. Add sugar or salt (2% to 3% sugar and 0.5% salt) and 0.05% vitamin E when grinding the sauce.
6. Homogenization:
In a mixing tank, heat the peanut butter to 60～70℃, add 2% monoglyceride and 1%～5% soybean protein powder, and mix well.
7. Canning and freezing:
Put the peanut butter in the can and let it stand and freeze at a low temperature of about 0°C.
After the overall crystallization is completed, it can be moved. After that, it can be stored at room temperature.
6. Maintainance of Peanut Butter Machine
1. The peanut butter machine is a high-precision machine with a line speed of up to 20m/s and a very small disc gap.
After reassembling, you must use a dial indicator to correct the coaxiality error between the housing and the spindle ≤0.05mm.
2. When repairing the peanut butter making machine, during the process of disassembling and reassembling, never directly strike with iron cymbals.
Tap lightly with a wooden hammer or pad to prevent damage to parts.
3. Seals: static and dynamic seals. The static seal adopts an O-shaped rubber ring, and the dynamic seal adopts a hard mechanical combined seal.
If it is found that the hard sealing surface is scratched, it should be ground and repaired on the flat glass or flat casting immediately.
The abrasive is ≥200 # silicon carbide abrasive paste. If the seal is damaged or cracked, replace it immediately.