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Introduction of Ribbon Blender Mixer Machine

Ribbon blender mixer machine uses mechanical force and gravity to uniformly mix two or more powder materials.

The ribbon blender mixer can mix a variety of materials into a uniform mixture;

It can also increase the contact surface area of ​​the materials to promote chemical reactions; it can also accelerate physical changes.

For example, the granular solute is added to the solvent, and the dissolution and mixing can be accelerated by the action of the mixing machine.

 

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Application of Ribbon Blender Machine

A ribbon blender works by combining the rotational motion of inner and outer ribbons to mix materials.

This axial and radial movement results in homogeneous blending in a short amount of time.

This method is suitable for mixing materials that require a fine homogeneity, and is capable of achieving this in 15 to 20 minutes.

It is ideal for use in food processing and cosmetics. The ribbons can be adjusted to meet different specifications and can also be used in other industrial applications.

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Features of Ribbon Blender Mixer Machine

The ribbon blender is an excellent choice for blending a variety of powders, from multivitamins to spice blends.

The machine is also capable of blending polymer or high-speed chopper blades, as well as ceramic powders.

The versatility of a ribbon blender makes it an excellent choice for processing small batches.

A standard ribbon blender does not have the same flexibility as a multipurpose one. The main difference is that the ribbon blender is less expensive.

The advantage of a ribbon blender is that the design is simple and straightforward. Its wide operating range allows it to handle a wide variety of applications.

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Parameters of Ribbon Blender Mixer Machine

ModelPower(kw)Cylinder Size(mm)ProducerDimensions(mm)
1001.5500*750No.2 reducer, Mute1350*580*1100
2001.5550*1000No.2 reducer, Mute1600*630*1250
3003680*1200No.3 reducer2150*760*1300
5005.5850*1500No.5 reducer2600*930*1500
10007.51050*1500No.7 reducer2900*1150*1800
structure of horizontal mixer

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Package&Transportation of Ribbon Blender Mixer

The Ainuok ribbon blender mixer machine has two layers of packaging.

The first layer is a plastic film, which mainly plays the role of waterproof and moisture-proof.

This can avoid the rusting of the wrought iron parts of the ribbon blender mixer due to rain, sea spray, etc. during transportation.

The second layer is packed in wooden boxes. The wooden boxes are free of fumigation, and there is no danger of moths. It is safe to pass through customs.

The thickness of the wooden box is 1-3 cm, which is strong and anti-collision, and protects the safety of the ribbon blender in all aspects.

The transportation is generally by sea. After the ribbon blender mixer machine is produced and leaves the factory, you can receive it within 7-30 days.

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Ribbon Blender Mixer Machine: the Complete FAQ Guide

1. How does a ribbon blender work?

Ribbon blenders are a type of blending machine that incorporates an agitator to blend powders and bulk solids. The agitator is designed as a double-helical ribbon that rotates under full load.

The result is a fine, homogenous blending of materials, with minimal clumping and contamination. However, if your business requires a more precise and hygienic blending process, a gearmotor might be the best option for you.

A ribbon blender’s capacity is limited, which can result in an uneven blend. A typical ribbon blender needs a volume of about 30-40% of its total volume to work optimally. A smaller volume may not be sufficient for optimal mixing.

The agitator shaft may not have enough contact to properly mix the products. A ribbon blender’s drive system is usually a belt, with flexible belts and pulleys that transmit power from the motor to the gear reducer.

The combination of these two components produces the correct torque and speed range. Some manufacturers also use chain drives, which allow the user to easily remove the agitator.

Another advantage of a ribbon blender is that it’s easy to clean. The agitator’s shaft can easily be removed from the mixer to clean it. This allows the agitator to be cleaned without having to dismantle it. As a result, a larger volume can be processed in less time.

A 100-cu ft batch can be blended in 20-25 minutes. In addition to mixing similar materials, a ribbon blender can also be used to dry a vacuum. Applications include cake batter, guacamo sauce, pet food, plaster slurries, and pharmaceutical granulations.

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2. How is Ribbon Blender Speed Measured?

The number one question on a newbie’s mind is, “How is ribbon blender speed measured?” This is a key question that will help you choose the right machine for your application.

The type of liquid your blender uses will also impact the amount of time it takes to complete its process.

In general, higher speeds will achieve more homogeneity than lower speeds. However, higher speeds will lead to segregation of your mixture.

The optimal blender speed is dependent on the specific properties of your material. Flow testing is a great way to determine these properties.

Even if your material is perfectly blended, it can drift. The reasons for this are many, and include triboelectric effects, fluidization, and attrition.

Some of these factors contribute to the over-blended state of your mixture. Besides, a high-speed ribbon blender can cause your product to segregate and become unstable.

The perfect ribbon blender speed is one that suits your application. This device can blend solids with a wide range of particle sizes. The most efficient mixers are those that use a different pitch and diameter to achieve a uniform blend.

It is important to remember that an overfilled ribbon blender will decrease its performance and can lead to a mechanical failure. This can be avoided by dedusting your products before placing them in the machine.

3. How to Calculate Tip Speed of Ribbon Blender?

One of the most common questions that arise when considering how to calculate tip speed on a ribbon blender is whether you can mix discrete solid particles with liquid.

The answer to this question depends on the size of the particles and the bulk density of the mixture.

This article will provide some information on the different types of materials that ribbon blenders can handle and how they can be blended.

Once you have determined the amount of bulk density you need to blend, you can then begin calculating the amount of tip speed you will need to use.

Ribbon blenders can be designed with multiple discharge ports for multiple uses. The agitator will move the material around in a circular motion.

Then, the finished powder will be discharged onto a conveyor or mobile container.

The tip speed of the ribbon blender will depend on the material and the intended application. There are two common designs available: pneumatic slide gate and drop bottom discharge gate.

The latter is the best choice for batching operations, while the former allows for a faster discharge rate.

In order to calculate the tip speed, you must know the volume of powder that you want to blend. Most ribbon blenders have multiple discharge ports.

The agitator is designed to provide a 300 foot per minute tip. The ribbon agitator will then discharge the material from the bottom of the batch.

In addition to blending dry ingredients, the ribbon will also process slurries, paste-like substances, and extruded foods.

When choosing the right model, you can take advantage of the many benefits of this type of mixer, including its ease of use and low maintenance.

horizontal mixer (1)

4. How to calculate volume of ribbon blender?

A ribbon blender is a special type of food mixer with a U-shaped shell, which is rotated by a single agitator. The agitator is designed as a double-helical ribbon that mixes materials in two directions.

Its double-helical design facilitates convective movement of both powders and bulk solids, so it’s ideal for mixing powders and other solids.

Ribbon blenders can batch a variety of solids and can blend many different powders. These versatile blending devices are available in varying capacities, from a few ounces to a thousand cu ft.

They are widely used for mixing dry powders and other solid forms.

These types of mixers are also ideal for batching chemical additives, fertilizers, and ceramic powders.

Because of their scalability, these blenders are suitable for processing a wide range of products.

In addition to their high mixing capacity, they are also easy to batch, since they can handle a variety of similar sized and shaped ingredients.

To determine the optimal capacity of a ribbon blender, you need to know how much material you need to blend.

It’s essential to know how much material the machine can handle before buying it.

The amount of material that you mix should be between seventy and eighty percent of the mixer’s capacity.

When selecting a ribbon blender, the top of the blades must be above the level of the material you want to process.

When calculating the volume of a batch, you can use a sample batch to determine the exact amount of liquid you need to enlarge.

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5. How to clean a ribbon blender?

Among the many ways to clean a ribbon blender is to disassemble the component parts and wipe the internal surfaces dry.

If you do not have access to the tank, you can purchase a CIP system that includes an Impingement Jet Head, Rotary Spray Head, or other cleaning device.

These systems are more efficient than the fill and drain process, but may require some up-front investment.

If you want to keep the ribbon blender in good condition, it is important to follow the steps outlined below.

The main components of a ribbon blender are the agitator and the central shaft. A good blendr should have a tight tolerance between the agitator blades and the wall.

This will cut down on the time needed to clean the unit between changeovers.

The jacket type and configuration are also optimized. The cleaning process will take a maximum of six to eight minutes, depending on the size of the machine.

Ribbon blenders come in a variety of sizes and models. The standard model is rated to handle a density of 35 lb./cu. ft., while more robust units can handle densities of 65 lb./cu. f. (depending on its design).

Choosing the wrong size for your operation will result in frequent motor overloads and excessive stress on the ribbons. This will ultimately lead to mechanical failure.

6. How to design ribbon blender?

If you want to create a ribbon in Blender, the first step is to select the proper materials for your project. For a sensitive product, the trough should be small and smooth.

A pneumatically operated valve may provide better control over the discharge process.

The ideal way to add raw materials is to pour the major component into the trough first, then dry the minor ingredients in the center.

Then, spread the mixture evenly across the trough before the ribbon agitator starts blending the material.

Ribbon blenders are a highly scalable mixing device. They are available in capacities from half a cubic foot to several thousand liters. The trough’s U-shape holds the agitator shaft, which is surrounded by welded spokes.

The agitator is made up of two helical ribbons. This allows the material to move both in directions and is effective in blending a variety of powders.

A ribbon blender can mix 1 cubic foot in two to three minutes. The cycle time of a 100 cubic foot batch is eight to ten minutes.

The trough is surrounded by a trough for a uniform blend. The trough is generally designed with multiple discharge ports.

A double-helical agitator has an inner and outer helical ribbon. The gap between the outer edge of the ribbon and the container wall varies between three and six millimeters.

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7. How to install wheels on a ribbon blender?

Choosing a ribbon blender that has wheels is easy, but many people aren’t sure how to do it. A ribbon blender consists of a U-shaped trough that holds the agitator, which is made up of outer and inner helical strands of steel.

The agitator pitches the materials into a high-speed blend while minimizing dead spots.

Most of these blenders feature large-radius fillet welds, and the blade is designed with an ample clearance between the shell and blade.

A ribbon blender is designed to blend dry ingredients with liquids. Mixtures that are damp won’t plug the blending system.

Its paddle-type, lever-operated gate allows for complete discharge of the blend, leaving little residue, which is beneficial when cleaning the equipment.

And with its custom cover arrangement, all ribbon blenders are designed with wheels. There are many other options available, but it is best to check with the manufacturer before making a purchase.

The ribbon blender’s blade element is composed of a central shaft that rotates two helical or spiral ribbons, which force the material in opposing directions.

The geometry of each blade is designed to meet specific feed properties, so that the product can be blended efficiently and quickly.

As a result, it is very easy to clean, maintain, and replace parts. Most models come with a manual on how to install wheels, but if you need a more precise installation, you should consult the manual.

application of horizontal mixer

8. How to make a ribbon in blender?

When blending, the best way to create a smooth and even ribbon is to use a blender. This appliance is a great choice for this task.

It can be used to create a wide range of products, from smoothies to ice cream. It works on the convective and diffusion mixing principles to produce the best result.

Convective mixing happens when large portions of ingredients are turned over on a horizontal axis.

Diffusion, on the other hand, occurs when small particles move in a single direction. This allows you to blend your ingredients without losing their flavor or texture.

Ribbon blenders work by using the inner and outer helix of the machine. This agitator has a high shear force and can combine ingredients easily.

For a smoother, more even mixture, you can use a paddle or gentle agitator to get the job done. The ribbons are made to be thin and flexible, so you don’t have to worry about slicing your fingers.

Ribbon blenders come with various features. The top cover has nozzles, which allow for easy and thorough mixing.

The feed hoppers are used to charge the blender with powder. A ribbon blender’s lid is removable and can be cleaned easily.

A curved flap valve on the barrel cover prevents any dead space and makes your mixture more consistent. The overall time spent on the project will be reduced. The result is a smooth and homogeneous consistency.

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9. How to make a spiral ribbon blender?

The basic parts of a spiral ribbon blender are a U-Shape tank, a spiral, and drive parts. The spiral has a dual structure: an outer spiral that moves materials toward the center of the machine and an inner one that moves the material toward the sides.

A ribbon mixer is an ideal tool for mixing many kinds of materials, including liquid and paste materials.

The spiral can be made of stainless steel or other heavy gauge materials for maximum strength.

DP Series Ribbon Mixer has dual-spiral symmetry circle structure and a U-shaped trough.

The double helical agitator delivers triple mixing action and ensures rapid product discharge.

The DP series is a low-cost, high-quality mixer that has the features and benefits of a standard spiral agitator.

Its design and operation make it a reliable and economical addition to your production line.

DP series Ribbon mixer is the most popular type of blender in the market. It is suitable for blending powders with granular and minority liquid additives.

The DP series Ribbon blender has 54 cubic feet of working capacity, and 59 cubic feet of total capacity.

Its shaft is three-1/2″ diameter and features a single shaft and a patented design.

The DP series Horizontal ribbon mixer has an open cover, a single-shaft, and double-spiral symmetry circle structure.

10. How to make ribbon material blender?

If you’re experimenting with a new ribbon blender, you may be wondering how to make a batch or continuous blender for your next coating operation. A batch ribbon blender is a standard workhorse for solid-solid mixing, and it can be relatively inexpensive.

The agitator in this mixer features inner and outer helical-shaped ribbons for a well-balanced axial and radial flow.

The U-shaped agitator is in close proximity to the blending vessel, and it is essential to select a model with tight clearances between the agitator and the wall.

The most important consideration in purchasing a ribbon blender is the size and profile of the batch. This will depend on the amount of material and the desired speed.

While you may not need a huge batch blender for a small batch, it’s a good idea to have a few smaller ones so that you can optimize your mixing procedure.

You’ll save money and time by using multiple smaller mixers in parallel. The ribbons can also be oriented in opposite directions to mix ingredients in two different ways.

A ribbon blender’s main components are its mixing drum and trough. The mixing drum has a ribbon type blade and sealing arrangement, and is mounted on a SS square-pipe rigid stand.

A suitable motor and gear drive power the blender and ensure that the mixture is homogeneous.

Another important consideration is the speed of blending. If you are working with a large volume of material and require rapid mixing, a large volume blender might be needed.

For smaller batches, however, a small, inexpensive mixer will do just fine.

features of horizontal mixer

11. How to operate a ribbon blender?

Before you buy a ribbon blender, you should know how to operate it correctly. Most manufacturers provide basic instructions on how to use it, but there are also advanced features available that can help you avoid potential hazards.

Learn how to use the controls on your particular type of ribbon blender and avoid putting yourself or others at risk. Using the right kind of blade for your application will ensure you get the best results.

If you haven’t used one before, make sure to watch videos of how to use it and make sure that it meets all safety guidelines.

The first thing that you should know is that ribbon blenders are highly scalable mixing equipment. The capacity can range from half a cu ft to thousands of cubic feet.

They can be used to blend various solids, including spice, drink mixes, and polymer blends.

You can even use a ribbon blender to batch chemical additives and fertilizers. Another great thing about a ribbon blender is that it is very easy to use, and requires very little maintenance.

A ribbon blender is very convenient for commercial kitchens. It can achieve complete mixing in a short period of time.

Most blenders have a 30-minute mixing cycle. It is best used for ingredients that have similar bulk density and particle size.

The main benefit of a ribbon blender is that it requires minimal maintenance. Moreover, it is extremely easy to use and requires very little maintenance.

The manuals that come with the equipment will guide you through the process step-by-step.

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12. What does a ribbon blender do?

One of the most important considerations when buying a ribbon blender is to match the drive design to the bulk density of the product.

A ribbon blender can be more effective for mixing dry powders or other solids if the agitator shaft is removable for cleaning.

This can be accomplished with simple customizations such as match marks on the flanges of the ribbon. More elaborate modifications allow the agitator shaft to be removed quickly and easily.

Many ribbon blenders come with interchangeable paddle agitators and high-speed chopper blades.

The interior surface of a ribbon blender usually has 60- or 80-grit abrasives, but some ribbon blenders can be supplied with 150-grit abrasives to reduce material buildup and promote easier cleaning.

Unlike many other mixers, ribbon mixers do not require a separate agitator. For sensitive batches, it may be advantageous to remove the ribbons and agitator.

Ribbon blenders have a few limitations. They generate more heat than other types of blenders, which may be an issue for certain applications.

However, the low capacity is less of an issue because most tumble blenders only work at ten percent capacity.

If the capacity is not important to you, then a ribbon blender should be a good choice for you. This type of mixer also doesn’t have dead spots and is easy to clean.

13. What is a horizontal ribbon blender?

A horizontal ribbon blender is a stainless steel mixer machine designed for homogenization of large batches of similar products. These machines are easy to use and can meet all sanitary and pharmaceutical standards.

These units use a single helical spiral agitator that moves around a U-shaped mixing trough.

They can be used for solid-solid mixing, or they can be used to mix liquids and solids in the same batch.

A horizontal ribbon blender has two separate helical ribbons that move the materials back and forth.

Both helical ribbons can be pitched different degrees, making them suitable for mixing different materials.

The radial and axial flow patterns are well balanced, ensuring a uniform and thorough mix.

A high-quality blender will also have closely controlled clearances.

The design and fabrication of a horizontal mixer will ensure high-quality mixing with minimal maintenance.

The discharge gate may be manually or pneumatically operated.

A horizontal ribbon blender uses an incline-trough and a specially-fabricated ribbon agitator to blend materials.

The agitator consists of an inner and outer helical ribbon.

The inner ribbon moves the materials in one direction while the outer ribbon moves them in the opposite direction.

They are best suited for medium-size blends and can handle as much as 25,000 liters of material.

structure of horizontal mixer

14. What is a ribbon blender?

What is a ribbon blender? A ribbon blender is a high-speed mixer that blends a wide variety of powders.

It is scalable, ranging from half a cu ft to over a thousand cu ft.

It is primarily used to mix dry powders, including spice blends, drink mixes, multivitamins, and polymers.

It is also commonly used in industrial settings, including food and chemical companies. It can be used to batch process ceramic materials.

Ribbon blenders have many advantages, including low maintenance and space-saving design. A typical unit fits into limited overhead spaces. It is a reliable tool for blending a wide range of dry materials.

This type of mixer can be used to blend pharmaceutical powders, polymer blends, and composite fillers.

A number of different applications make ribbon blenders an excellent choice for your specific application. Listed below are some of their benefits.

A ribbon blender can be used to blend powders with liquids. It has two types of discharge valves: a batch-style blender has a central discharge valve, while a single-chamber style ribbon blender has a valve located in the center.

Both of these options are suitable for mixing small amounts of dry materials. The design of a batch-style blender ensures maximum contact between the agitator and the material.

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15. What is a ribbon blender machine?

A ribbon blender is a large industrial-strength mixing machine. Its name comes from the ribbon-like metal agitator, which whirls the material inside.

The machine is composed of an engine, a large trough, and the ribboned agitator. The main advantage of this design is its speed, which is ideal for blending a wide range of materials.

A ribbon blender is equipped with a paddle agitator and high-speed chopper blades. They usually feature 60 or 80-grit interior surfaces, which are adequate for many applications.

A higher-grade interior surface can reduce material buildup and promote easier cleaning.

Although most of the machines come with a removable agitator, some users prefer to remove the ribbons from the machine for sensitive batches.

However, you should always consider the amount of space you need for the finished product.

The continuous ribbon agitator is an excellent choice for blending products with small particles.

The agitator is capable of producing vigorous axial and lateral movement, allowing for a complete discharge of the finished product.

Some manufacturers also choose a belt drive over chain, which is quieter and less maintenance-intensive.

In addition, a paddle agitator is suitable for mixing delicate materials like silk and wool.

16. What is a ribbon blender used for?

A ribbon blender is a highly scalable mixing device, capable of blending a variety of solid forms. Depending on the size and capacity, these devices can handle five liters of material or over 25,000 litres.

The versatility of ribbon blenders means that they can batch a wide variety of products, such as spice blends, beverage mixes, and polymer powders. These machines are especially suitable for manufacturing foods, cosmetics, and industrial chemicals.

A ribbon blender can mix a one-cubic-foot batch in two to three minutes. A hundred cubic-foot batch can be mixed in twenty to twenty-five minutes.

The main uses for a ribbon blender include coating solid particles, mixing solid-liquid suspensions, drying wet materials, and vacuum drying.

It can also mix pet food, pharmaceutical granulations, joint compounds, plaster slurries, and other free-flowing raw materials.

Most ribbon blenders are equipped with interchangeable paddle agitators or high-speed chopper blades.

These agitators are designed to operate at peripheral speeds of up to 100 metres per minute.

Some machines also feature a spray pipe for adding liquids or other ingredients, while others feature a high-speed chopper to break up agglomerates. For most applications, a ribbon blender is a useful tool.

package of horizontal mixer

17. Where to buy ribbon blender?

If you are looking for a ribbon blender mixer for sale, you can find it through a variety of sources. You can find manufacturers, distributors, and sellers in Connect2India, a directory that connects buyers with suppliers. This directory includes all the latest and best ribbon blender models.

It also lists ribbon blender manufacturers, suppliers, and distributors for you to contact. If you have already found a ribbon blende, you can also choose from the list of second-hand machines.

Once you have narrowed down your choices, you can allocate a reputable supplier for your ribbon blender mixer. Once you find a reliable supplier, you can search the market for the lowest prices.

The selection process will be facilitated by various criteria, including value for money, quality, reliability, and previous trade history.

If you are looking for a ribbon blender mixer with high performance and affordable pricing, Connect2India will be the best source for you.

After selecting a supplier, you can look for a reputable and competitively priced manufacturer. There are many online stores, as well as physical retailers, where you can buy a ribbon blender mixer.

Once you have narrowed down your choices, it’s time to start the research phase.

Make sure to compare various manufacturers and models, and consider the benefits of each one. The best place to start is a reputable site.

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18. Why use a ribbon blender?

A ribbon blender is an industrial food mixer that can blend similar ingredients. The mixing efficiency of a ribbon blender depends on the particle size and bulk density of the ingredients. It is more effective at mixing similar-sized ingredients than those with differences in bulk density.

Listed below are the pros and cons of each type of mixer. For more information, visit the official website of each manufacturer. Read on to learn about their features and benefits.

The first major advantage of a ribbon blender is its scalability. This means that it can blend a wide variety of solid materials. Available sizes range from half a cubic foot to more than 1000 cu ft.

Among the most common types of solid powders blended in a ribbon blender include spice blends, drink mixes, multivitamins, polymer blends, chemical additives, fertilizers, ceramic powders, and mineral salts.

Ribbon blenders are a highly scalable mixing device. With varying sizes, they can accommodate a wide variety of solid materials.

Some common applications include spice blends, drink mixes, multivitamins, and polymer blends. They can also handle large batches.

In addition, they can batched ceramic powders. Because of this, ribbon blenders are ideal for industrial-grade mixing.

Whether you’re making powders for a variety of applications, a ribbon blender will meet your needs and make your life easier.

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Product: Ribbon Blender Mixer Machine