What is Dry Pet Food Production Line
A dry pet food production line is a collection of equipment used to make dry pet food such as kibble.
Raw materials such as grain flours, animal flours, bone meal, protein, vitamins, fibers, and other nutritious elements are mixed and ground during the process.
After that, the mixture is put into an extruder machine, where it is cooked under high heat and pressure. The extruded substance is soft to the touch and has a high water content of 20-30%.
The product is dried after extrusion to eliminate moisture and obtain the required texture. Pet food manufacturing facilities may generate up to 500 kg/h of extruded feed that is free of pathogens.




Working Video of
Dry Pet Food Production Line
Application of
Dry Pet Food Production Line
Dry pet food manufacturing lines are used to make dry pet food items like kibble for dogs, cats, and other animals.
The fundamental raw material for the manufacturing line is high-expansion maize flour grains, which are supplemented with bone meal, meat, protein, vitamins, fiber, and other nutritious elements.
The mixture is then placed into an extruder machine, which cooks it under high heat and pressure to create extruded feed free of hazardous germs.
The finished product may be cushions or sweet nibbles designed to reward pets for good behavior. To separate the water, fat, and protein components, the meat products used in pet meals must first be rendered or processed.

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Features of
Dry Pet Food Production Line
Many qualities of dry pet food manufacturing lines make them efficient and successful in generating high-quality pet food items.
The fundamental raw material for the manufacturing line is high-expansion maize flour grains, which are supplemented with bone meal, meat, protein, vitamins, fiber, and other minerals.
The screw extruder is used to make various forms of pet dog food using powerful extrusion and rapid expansion molding. Cooking technology and ingredient integration are significant aspects of dry pet food production lines.
Corn gluten feed, meat and bone meal, animal fats and oils are among the other substances used in dry feeds.
Dry meals require more processing than wet foods to get a meat-like texture.
An extruder, mixer, hopper, and oven are the essential components of a pet food production line. Ovens are used to dry and bake food.

Advantages of
Dry Pet Food Production Line
There are various advantages to dry pet food production lines that make them popular in the pet food market.
Excellent process parameter control and automation enable optimal particle quality, gelatinization, expansion, texture, and consistency.
The screw helps to reach these quality requirements by ensuring consistent processing and forward pumping.
Dry dog food is more concentrated than wet dog food, with 90% solids and 10% moisture.
This makes storage and transportation easy. Because dry kibble has a smaller volume and weight per calorie than canned wet food, it is less expensive for pet owners.
Clean and gentle tubular drag conveyors provide high throughput/low cost dry pet food production.

Raw Materials for
Dry Pet Food Production Line
Grain flour, vegetable protein, minerals and vitamins, meat or fish meal, fresh meat, feed grains, soybean meal, bone meal or calcium dihydrogen phosphate, choline chloride, wheat bran, and high-expansion corn meal grains are among the basic ingredients used in dry pet food production lines.
The principal components in pet food are meat, poultry, and fish byproducts.
The pre-conditioner steam hydrates the solid raw material, which is generally constituted of grain flours, meat flours, and nutritious additives.
The primary raw material is high-expansion maize meal grains, which are combined with bone meal, meat, protein, and vitamins to make extruded feed that is free of dangerous germs.

Different Cat Dog Food Shapes Produced by
Dry Pet Food Production Line
Dry pet food production facilities may provide a variety of pet food forms for cats and dogs.
With different molds (templates) of the feed extruder, the extrusion process may manufacture dry pet food in round, triangular, flower, bone, and other shapes.
The primary raw material is high-expansion maize meal grains, which are combined with bone meal, meat, protein, vitamins, and fibers to make extruded feed that is free of dangerous germs.
Pet owners may select from over 3,000 different pet food options, including dry, canned, and semi-moist varieties, as well as treats like biscuits.
Several forms of dry pet food may be made at a pet food manufacturing factory using different dies (templates) of the feed puffers.

Manufacturing Process by
Dry Pet Food Production Line
Dry pet food production lines are manufactured by combining dry and wet components to make a dough.
The mixing procedure, in which raw components of varying weights are weighed according to the formula, is critical in pet food preparation.
The dough is then cooked under pressure and forced into a die machine, which molds and sizes the kibbles according to product requirements. Before packing, the kibbles are dried, chilled, and spray-coated.
The primary raw material is high-expansion maize meal grains, which are combined with bone meal, meat, protein, vitamins, and fibers to make extruded feed that is free of dangerous germs.
Flesh products used in pet diets must be rendered or processed first in order to separate the water, fat, and protein components.

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Quality Control of
Dry Pet Food Production Line
To guarantee that the finished product fulfills the needed requirements, quality control is a crucial part of dry pet food production processes.
Proximate analysis testing to establish the levels of major nutrients such as protein, fat, fiber, and water are examples of quality control procedures.
Human-grade pet food is manufactured under FDA supervision, and every ingredient must be stamped and certified for human consumption.
Based on expertise and technology established for long pasta lines, the extrusion phase is equally crucial in guaranteeing optimal flow management at the cylinder head.
The heating method used in the manufacture of dry pet food is also monitored to assure safety and quality.
Pet food production lines provide high-quality goods with moisture levels regulated at 8%-10% after drying.

Basic Composition and Equipment Lists of
Dry Pet Food Production Line
An extruder, mixer, hopper, oven, air machine, drying and seasoning line are the fundamental components of a dry pet food production line.
The pet food manufacturing line starts with high-expansion maize meal grains and then adds bone meal, meat, protein, vitamins, fibers, and other nutritious additives.
Canned food has 70-80% moisture, and dry pet food contains no more than 10% moisture.
Corn, wheat, or rice are the principal components of dog food, along with meat meal, bone meal, or calcium dihydrogen phosphate, choline chloride, wheat bran, and puffed or fermented foods.
The feed extruder is used to make various forms of dry pet food using different molds (templates).

Working Principle of
Dry Pet Food Production Line
A dry pet food production line works by combining raw ingredients including high-expansion maize meal grains, bone meal, meat, protein, vitamins, and fibers in a mixer. Before to mixing, the dry ingredients can be pulverized.
The mixture is then placed into an extruder machine, which cooks it under high heat and pressure to create extruded feed free of hazardous germs.
Extrusion includes feeding dough through a die machine, which slices the kibbles into various shapes and sizes based on product specifications.
Before packing, the kibbles are dried, chilled, and spray-coated. Dry pet food items can also be coated in a variety of ways.

How to Clean the
Dry Pet Food Production Line
It is critical to clean the dry pet food production line to guarantee that the end product is safe for eating.
When dry cleaning, it is preferable to begin at the top and work your way down.
Brush, scrape, and sweep away all dried-on remains. Sanitation is considered while designing automated systems for combining raw ingredients, cleaning and selecting gear, and accurate dosage devices for recipes.
To be deemed clean, the facility must be free of soil such as dirt, dust, and food debris.
Sanitizing with a dry disinfectant, followed by a low-moisture EPA-registered sanitizer appropriate for food-contact surfaces, can help maintain cleanliness.

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Maintenance Work of
Dry Pet Food Production Line
Maintaining the dry pet food production process is critical to keeping it operating smoothly and effectively.
Training, suggested maintenance schedules, and built-in facilities to begin and track maintenance tasks are all provided by equipment makers.
The adoption of standard parts for extrusion and drying equipment can minimize maintenance needs and make varied machine components more accessible.
Our food industry knowledge and the humanization trend in pet food, as well as the renowned flexibility of our extrusion and drying equipment, may assist in ensuring that maintenance work is completed properly.
Written specifications/standards for ingredients, interim products, end products, manufacturing work instructions, inspection, maintenance checks, and cleaning/washing are also necessary for maintaining a safe pet food production line.

What is the Price of the
Dry Pet Food Production Line
The cost of a dry pet food manufacturing line varies according on the manufacturer, equipment, and capacity.
Crushing, grinding, mixing, emulsifying, drying, grading, and packing equipment are all part of a full dog food production line.
A pet food production plant costs between $20,000 and $120,000 USD. Other manufacturers provide equipment at lesser prices ranging from $100 to $80,000 USD.
Ainuok designs and manufactures dependable pet food production lines and equipment. Reading Bakery Systems supplies cost-effective baked pet food production line equipment that ensures balanced and uniform baking of dry pet food and dog treats.
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Package&Transportation of
Dry Pet Food Production Line
The Ainuok Pet Food Dry Dog Food Making Machine has two layers of packaging.
The first layer is a plastic film. It mainly plays the role of waterproof and moisture-proof.
This can avoid the rusting of the wrought iron parts of the machine due to rain, sea spray, etc. during transportation.
The second layer is packed in wooden boxes. The wooden boxes are free of fumigation, and there is no danger of moths. It is safe to pass through customs.
The thickness of the wooden box is 1-3 cm. It is strong and anti-collision. The wooden box can protect the safety of the Pet Food Dry Dog Food Making Machine in all aspects.


Feedbacks of
Dry Pet Food Production Line
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