With the increase in the consumption of corn-based foods, manufacturers are on the lookout for durable and high-speed equipment to meet their manufacturing needs. To produce corn tortillas and chips, masa must be available in ample quantities.
To find the best corn tortilla and chip making machine suppliers, look for durable and high-speed equipment that is designed for the Indian market.
Listed below are the advantages and disadvantages of corn tortilla and chip machines.
High-speed, durable equipment for making corn tortillas and chips
To create tortillas that are high in quality and consistent in thickness, manufacturers must have reliable equipment. Tortilla presses make this task easy. Tortilla presses can produce up to 8,000 dozen tortillas per hour.
Tortilla presses can make two types of tortillas: those that are hand-stretched or die-cut.
Tortilla presses are used by most wholesale producers and require a heated platen to press dough balls. But the heated platens can warp over time, requiring the producer to shim the plates in order to maintain spec.
For high-speed production, a hydraulic system can adjust the platen by up to 1/1,000 inch, which is a significant factor in tortilla consistency.
The process of extruding corn chips begins with an ample supply of masa. This ingredient is ground to a fine powder and can be fresh or dried. Then it is deep-fried in vegetable oil.
The key operations are the deep-fat frying process and the extrusion of masa.
A hydraulic piston forces masa that is at least 52% moisture through a 90-degree forming die. Interchangeable dies are available for custom shapes.
A rotary cutoff assembly then slices the masa into uniform pieces. When empty, the hydraulic piston retracts itself.
Made of high quality stainless steel
Stainless steel is an extremely versatile material. Stainless steel is resistant to corrosion, and it is infinitely recyclable, making it a highly eco-friendly material.
This metal is also very durable, and can stand up to high temperatures, yet retain its strength and durability.
The melting points of steel alloys are given as ranges and relate to the resistance of the metal to stress, corrosion, and cracking.
This information is important, because the maximum temperature at which stainless steel can be used is usually lower than the melting point.
In terms of composition, 18/8 stainless steel contains 18% chromium, while 18/0 is comprised of 18% chromium.
This type of stainless steel has a higher melting point than the previous grades, so it is an excellent choice for high-heating applications, as well as for use in commercial food processing.
It is also ideal for use in high-chloride environments, such as in gas processing.
Suitable for all types of food-processing businesses
Whether you’re thinking of setting up a food-processing business in your hometown or moving overseas, there are a number of things you need to consider before relocating.
A few of the most important aspects are location, subsidies, and available financial incentives.
In addition, it’s important to consider the overall geographical features of the new location, which should translate to greater productivity and economic gains for your business.
Often, local authorities will provide financial incentives to lure food companies because they see increased labor demand in the area.
The guide also covers food manufacturing and processing, including processes that turn agricultural products into saleable goods and packaging them.
The guide covers the processes used to manufacture foods for the retail and food-service sectors, including fruit juice manufacturing, cereal and pastry factories, butcheries, breweries, and dairy processing.
The FDA guidance also covers the transportation of food, including preparing and packaging raw materials.
Despite its wide scope, it covers a wide range of business activities and includes guidance on measuring food waste and loss.
Designed for Indian market
When it comes to product design, one aspect of a market is unique: the size.
Many products designed for India can find takers beyond the Indian subcontinent. For example, products aimed at the Indian market can find takers in West Asia.
This is because India is one of the fastest-growing smartphone markets in the world. In addition, it is home to many emerging technologies, including 5G and AI.
Listed below are some factors to consider in designing your product for the Indian market
The Indian interior design market is highly fragmented, with many players competing in this space.
This is largely a result of partnerships among companies. For instance, the Netherlands-based Signify N.V. has partnered with the Indian interior design platform Livspace to offer its lighting products in India.
This report includes a comprehensive market segmentation analysis and an estimation for the period 2015-2030. For more information, download the report.
Made in India
Corn chips making machine manufacturers in India are able to meet the high-quality standards of a snack-food manufacturing facility.
These manufacturers are able to design and manufacture snack food machinery of any capacity, from 200 kg/hr to more than 2000 kg/h.
Their machinery is suitable for both small-scale producers and those that produce a wide range of snacks. Buying a corn chips making machine from India can be a lucrative investment.
These machines are made of stainless steel, durable, and food-grade materials, ensuring they are safe to use. They can be operated by two to three people.
Corn chips making machine suppliers can customize the process of corn-chip production lines to meet the specific needs of the consumer. The manufacturers can even customize their machines as per the output of the customer.
Moreover, these machines can be easily integrated into a complete processing line.
Manufacturers of corn chips making machine
Manufacturers of corn chips making machines are available to meet the specific needs of manufacturers. A corn chip system has two key components: an extruder and a cutter.
The extruder is a device that forces masa mixture through a die plate, providing a high volume of continuous production.
It also ensures uniformity, as masa pieces are forced through the extrusion die plate. After the mixture is processed, the chips are packaged for sale.
A quality tortilla chip production line will include all of the components necessary for consistent, fresh production.
A standard recipe includes 2.5 to 3.0 liters of water, a kilogram of moistened corn, and 0.01 kilogram of food-grade lime.
The corn silo’s temperature and relative humidity will also be controlled. Other key factors in a corn chip production line are the time of cooking, quenching, and steeping.