A colloid mill is a device used to reduce the particle size of a solid in suspension or emulsion. It works by turning a rotor at high speed to disperse a fluid. A rotor-stator mechanism makes the mill efficient. It reduces the size of droplets by as much as nine orders of magnitude. It’s an excellent option for a wide range of applications.
The Bematek colloid mill has a longstanding presence in the food and cosmetics industries.
Its simple design makes it easy to clean, and the patented rotor/stator profile provides dependable and cost-effective finished product control.
It’s also one of the easiest to use on the market today and is extremely easy to maintain.
The Bematek mill also has a low installation space, which is a significant benefit for many users.
The IKA Colloid Mill MK is designed for high-quality, fine-particle reduction. It can compete with a high-pressure homogenizer.
Designed for ease of scalability, it features no slots throughout and a conical geometry of the milling tools.
This helps control the dispersing effect. The machine is available in various sizes and flow rates, from 200 liters per hour to 80,000 liters.
The Bematek colloidal mill has known operating parameters. It allows for axial adjustment of the grinding gap by calibrating its rotor and stator.
The internal phase particle experiences shear stress while within the gap between the rotor and stator.
This shear stress is multiplied by the asynchronous nature of the motor.
As the product moves through the colloidal mill, the material is continuously forced out of the outlet pipe.
The Bematek colloid mill is designed to reduce the particle size of suspensions. Its precision and consistency make it the most versatile machine in this category.
The rotor and stator are adjustable to control the amount of shear in the product. The high tip speeds of this mill allow the user to create extremely fine particles.
These particles are then separated into smaller, more manageable droplets. The Bematek colloidal mill is the preferred choice for high-quality dispersions.
The PUC colloid mill is a combination of mechanical and hydraulic cutting forces. The rotor is designed with a multi-angular system.
The rugged edges shear materials by impact, squeezing, and friction. The PUC colloid mill is ideal for primary particle size reduction.
This equipment uses three different angles to crush material and achieve fine-emulsion stability.
This makes it an excellent choice for processing difficult substances.
The Charlotte colloid mill can handle a wide range of materials. Its stator is directly connected to the motor shaft, and is made of stainless steel.
The rotor has conical teeth and a spherical shaft with a single stainless steel end. This means that the rotor is able to grind a wide variety of materials simultaneously and at high speeds.
Ultimately, the Charlotte can be used to process almost all types of liquids.
The Bachiller colloidal mill is a specialized type of mill that is particularly useful for fine grinding of tough raw materials.
The rotor rotates close to the conical stator, making it suitable for wet milling. Its unique design allows it to grind various substances, including granular, viscous, and pasty substances.
The rotor and stator work in opposite directions and are designed to reduce the particle size of the materials.
The Charlotte mill is a popular choice for high-quality non-aerated products. The Charlotte mill is also ideal for producing a variety of viscous products.
The inlet is the component that causes the dispersion. In the Charlotte mill, the stator and rotor rotate separately.
The rotor has three teeth, which is used to break materials. In this way, the product is slowed down to the desired consistency.
A colloid mill works by impinging centrifugal forces onto the stator’s wall. The rotor-stator gap is adjustable to allow the user to change the shear rate on the fly.
The rotor-stator distance can be adjusted to adjust the shearing rate of a liquid.
The rotary agitator and the non-rotor gap can be adjusted independently to obtain the desired consistency.