There are several different processes that go into making chocolate bars. This article focuses on the Conching process, Ingredients found in chocolate, the History of the industry, and Trends.

You’ll learn the basics of chocolate bar manufacturing and why this type of confectionery is so popular.

Then, you can choose the right packaging for your product.

To make your product even more appealing, you can add unique boxes or custom shapes. Here are some common chocolate bar manufacturing processes.

twin screw extruder (1)

Conching process

Originally, chocolate bars contained sharp and gritty particles. Only the upper class and royalty drank it, but in the late 1800s a chocolate manufacturer developed a process called conching.

This involves grinding the chocolate for hours to smooth out the particles. The process is named after the concha, the shell-like container in which chocolate was originally stored.

During the conching process, the particles are reduced to a thickness of 18 to 20 microns.

During the conching process, the mass of chocolate is further refined.

The amount of moisture remaining in the chocolate liquor is low, and the solid chocolate particles rub against one another. Conching also aids in the evaporation of volatiles.

As a result, the chocolate has a smooth surface on the tongue. Ultimately, conching can increase the amount of flavor and enhance the texture of the bar.

Regardless of the reason behind the process, the end result of the process is a chocolate bar that has the desired taste and texture.

twin screw extruder diagram

Ingredients in a chocolate bar

In a chocolate bar manufacturing process, there are several ingredients that have to be combined to make the perfect product. The first one is cocoa, which is the main ingredient and is the only one that can not be substituted.

To get 100% chocolate, cocoa must be crafted perfectly. This ingredient is used in many chocolate recipes to create different types of bars.

If you want to create a chocolate bar with a high percentage of dark chocolate, then you should make a recipe using cacao butter and cacao powder, and a little bit of coconut sugar.

You can also add a pinch of sea salt and two tablespoons of pure maple syrup.

Some big chocolate manufacturers substitute cocoa butter with hydrogenated vegetable oils to reduce the cost of their products. Hydrogenated oils are rich in trans fats and are considered less costly than cocoa butter.

These oils also give chocolate bars a smooth texture. Emulsifiers are another ingredient used in chocolate bar manufacturing.

This way, the chocolate bar has the same texture as a real piece of chocolate. And this is how big manufacturers keep their prices low.

Origins of the chocolate bar industry

As early as the 18th century, confectionery was sold by weight or small pieces. After the introduction of chocolate, this practice was changed and a new bar form emerged.

Soon after, the word “chocolate” referred to any chocolate-covered sweet, so the name ‘chocolate bar’ was used in place of ‘chocolate candy’.

The term ‘chocolate bar’ was soon used to refer to a variety of different candy forms.

The bar became a popular product during the late nineteenth century and the Twenties, with up to 40,000 different types of candy being produced.

In 1847, Joseph Fry created the first chocolate bar. He and his son pressed a chocolate paste into a bar shape and later became the largest commercial chocolatier in Britain.

The Fry’s name is still seen on many candy bars today. A chocolate bar is not complete without a chocolate bar logo.

So, why not learn more about chocolate’s history? It’s one of the many fascinating facts about the industry.

Trends in the chocolate bar industry

The number of people eating chocolate has risen by 3 percent in the past three years to reach 13.5 million.

While big chocolate brands still dominate the market, artisanal brands can convey a premium feel to consumers through higher quality packaging, natural ingredients and ethical certification.

Here are three key trends that may help Australian chocolate makers succeed. Let’s start with the single origin trend: chocolate with a specific provenance. The trend continues with salted caramel that must have a provenance.

And the trend with salt continues as more consumers want to eat premium chocolates.

Healthier products are also on the rise. The Covid 19 pandemic has spurred a greater interest in healthy living and self care.

Today, consumers are increasingly looking for products that are clean and natural. Chocolate bars with natural ingredients are also increasingly popular, as they contain cocoa from fair-trade sources.

These trends are expected to boost the demand for healthier confectionery. By adding nuts to chocolate bars, manufacturers will be able to gain an edge over competitors.

Manufacturers in the industry

Consumers consume the bulk of their chocolate in the form of candies and treats. Consumers also enjoy chocolate flavored products.

According to the National Confectioners Association, chocolate manufacturers and their suppliers support nearly 600,000 jobs in the United States.

Dark chocolate, in particular, offers health benefits thanks to the combination of flavinoids and fats. Research shows that dark chocolate can reduce blood pressure and prevent heart disease.

The report includes a competitive landscape of the Chocolate Bar industry, as well as key financial data, trends, and competitive positioning of major players.

The COVID-19 pandemic has had a significant impact on the confectionery industry. This pandemic has led to differential effects on raw material supply, food products, and trading and logistics.

These two factors have led to a rapid drop in chocolate sales and output.

However, the epidemic has also fueled consumer panic and prompted many people to buy food supplies, resulting in a significant boost in mainstream chocolate sales.

Price of chocolate bars

Several chocolate bar manufacturers announced price increases this week. Hershey and M & M are among them.

The first increase is scheduled to go into effect Jan. 1, while the M & M increase is slated to go into effect Nov. 29.

The chocolate makers said the increases would be offset by the increase in the weight of their bars.

Consumers will pay an overall increase of 6.6 to 18.5 percent. But the price increases are not entirely fair for the consumers.

The artisan craft chocolate makers pay farmers at least twice as much as the market price for their beans.

The cost of these high-quality beans means a higher bar price. But this doesn’t mean that the bar should cost eight dollars.

Rather, artisan craft chocolate makers source the best beans possible and pay them twice as much.

They pay the farmer more than twice the market price to ensure the highest quality.

However, not all of them deserve such a high price tag.

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Blog: Basics of Chocolate Bar Manufacturing